Fixed Awnings

While awnings can run up to hundreds of feet in width, the usually don’t project more than 5′ off a building. If you are looking for something with a bigger projection please explore our canopys

We offer custom manufacturing services.  Our sales and design team can design an awning custom tailored to the specific needs of your business.  Our Weld department can manufacture custom frames out of steel or aluminum and our paint department will electrostatically apply commercial paint of your color choice.  Our fabric designs are digitally cut and our sew department can sew or weld covers of almost any size.  Our designers can create and apply graphics and logos to your awning.  Finally our professional installation team can install these products to your home where you will enjoy a long term solution to your unique shade needs.

Awning shapes are referred to as styles.  Each style can be made with custom widths, heights and projections.  Each style can also have a hard or soft valance.

awning-styles

There are two types of valances, hard and soft.   An awning can have one, the other, both, or neither.  Both types of valances can be added to any style to create unique awning shapes and also can serve as a background for graphics.

adidas

Hard Valance:  Hard refers to valance being part of the frame as seen in the above picture.  This valance can be any custom height and it’s used to create a distinct style of awning and/or  used in place to put graphics/addresses on.  Hard valances are usually anywhere from 6″-8″ but they can be any size specified.  The “traditional” frame style as pictured above has examples of hard valance.


Valance

valance

Soft Valance:  Soft Valances are a decorative fabric that hangs from the perimeter of the awning cover.  They are available for an up charge.  Valances are made from the same fabric as the main cover and are available in many styles as illustrated in the chart To the right.  They are finished with an accent fabric called “binding” which is available in many color options.  In the picture on the right, the light blue represents the fabric and the dark blue represents the binding.  Downloads of the valance styles and binding color options are available here or at the top of the page.

Awnings don’t normally project more than 6 ft, and can be almost any width or height specified.  Each awning is specified according to specs, plans, or on site measurements.  Frames from 25′ to 100’+ get assembled in multiple sections and then one cover is usually stretched across the entire frame.  Awning sizes are communicated by the following specs:

  • Height
  • Projection
  • Width
  • Hard Valance
  • Soft Valance

Below are examples of a traditional awning and a barrel awning.

Traditional

If an awning is to have a hard valance, the height of the hard valance must be specified.  This is rigid welded vertical portion of the frame.  Heights usually range from 6 inches to one foot, but can be any size.

Hard-Valance

If an awning is to have a soft valance, the type of soft valance must be selected and it’s height must be specified.  Normal drops are 6 to 8 inches, but we can manufacture to any size.

Soft-Valance

An awning can have a soft and a hard valance.

hard-and-soft-valance

Ben-BridgeAll Tropical J’s awning covers are digitally designed by our professional design team.  New awnings (fabric and frame) are designed together while awning recovers are done from on site measurements, or by bringing frames back to our shop.  The CAD patterns are sent to our digital cutter that cuts and labels each component for precise manufacturing.  We manufacture awning covers from two types of fabrics, Solution dyed acrylic weaves which we refer to as Acrylics, and Vinyl coated or laminated polyesters which we refer to as Vinyls.   Acrylics have a woven look similar to canvas and vinyls tend to be much smoother and shinier (although there are some exceptions).

Your salesman will provide you with fabric cards so you can see and feel the different textures of all the fabric types and get a an accurate sample of the individual colors for each fabric line.

The frame component of a awning sale will have a firm price while the cover price changes depending on the fabric.  We charge for our covers based on the current market price of $$ per yard for each fabrics and our salesman will normally be able to provide several pricing options depending on the type of fabric used.


Acrylics:  For commercial applications, code requires fire retardant fabrics.  This allows us to offer Sunbrellas Firesist fabric collection.  The woven construction of the material gives it a furniture grade look which most customers relate to “residential”.  Sunbrella’s yarns are solution dyed, which means that the yarn is dyed before it is woven.  This gives each yarn better UV protection and much longer color steadfastness.

weave

Sunbrella Firesist:  The mill coats this fabric with a film that creates fire retardancy and meets the current code for fire retardant fabric.  It’s an expensive process so they offer this collection in a much smaller color pallet.


Vinyls:  There are many options when it comes to vinyls.  Vinyls are composed of an inner weave, called a scrim, that is then coated with a manufacturer’s unique composition.  The thickness of the coating usually yields greater warranties and also increases the cost per yard.  The composition of the coating determines the sheen, and each manufacturer offers their lines of fabrics in unique color pallets.  Your salesman will help determine which vinyl will fit your needs.

vinyls

Weblon Coastline:  A high performance value vinyl fabric.  Weblon does not have such a heavy top coating which gives it a lighter weight and shorter warranty of 5 years.  Roll width 60 inches.

Patio 500:  A high performance value vinyl fabric.  Patio 500 is very similar to Weblon but it is slightly heavier.  It carries the same warranty.  Roll width 60 inches.

Serge Ferrari Pre Contraint 502:  A very high performance vinyl.  Ferrari has a thick topcoat which hides the scrim and gives it a very smooth look.  It has an 8 year warranty.  Roll width 70.87″

Weathertyte:  A very high performance vinyl.  Weathertyte is unique in that after the fabric is made, it is run through two rollers that stamp it and embed a pattern in it that makes it look woven.  It has a warranty of 8 years.  Roll width is 74 inches.

When you put fabric over a frame, you have to tension it in order to get the wrinkles out and promote water drainage.  There are three different types of attachment for fabric to frame, and these 3 style can be mixed in match depending on the awning.


Lace

Lace:  Lacing is the most common type of fabric attachment.  This is when the cover has a line of grommets sewn into it and a rope is laced throughout the grommets to the frame.  Cutouts for the frame are reinforced using colored braid. The rope is a double braided nylon rope which does not rot, mold or mildew.  White rope is standard, black rope is available for an up charge.


Steel-Stitch

Steel Stitch: Steel stitch is a fabric attachment system where the fabric is stretched across the frame and actually stapled to an inner bar in the awning frame.  A decorative strip is then placed into the slot to protect the hardware, and provide a clean finish.  The closure strip or zip strip is available in 26 colors and is available here, or at the top of the page in the downloads section.


screw

 

screw-2

Screws:  In this mode of fabric attachment, a pocket is sewn into the perimeter of the cover, and steel flatcars are cut to fit inside.  These lengths are used to tension the fabric and held in place with clips, so that they can then be locked in place with stainless steel self drilling screws.  These screws pierce the flatbar, and then tap into the frame essentially bolting the cover to the frame.

goodwill

Frames:  Most frames are made from steel tubing.  We can also manufacture from aluminum or even stainless steel for an up charge.  Our frames are all individually designed and their unique specifications will dictate what size materials to use.  Our weld staff will cut, assemble, and weld each frame.  We design our frames so that there are no open tubes, each tubes is mitered or terminates on another piece of material. 

Frame Color:  We protect our frames with a commercial grade primer and 2 part epoxy paint from Pittsburgh paints.  Our topcoat is available in white, black, or custom colors for an up charge.  The paint is designed for exposed commercial applications so it is very successful when it is protected by a fabric cover.  We apply our coatings using an electrostatic application, which means the paint and the frame are both electrically charged so the two attract for superior coverage.  Because of our painting process, we do not usually paint with our customer’s paint.  Instead we’ll match the color as best we can, below is an example of our color pallet.  More paint specs and a larger color pallet are available in a .PDF here.

PPG-Color-Selector-for-web2

install

Our salesman will collect the information that our professional installation team will use to install your products.   Most installations usually take 1 day.  We install into structural elements in your building using Hillman stainless steel fasteners.  Our most common fastener attachments types are expansion anchors, self drilling/tapping screws, toggle bolts, and epoxy set all-thread.  Each installation is unique in it’s attachment but there are some common elements to consider so our salesman may price out installation accordingly.

Insurance:  Tropical J’s is a licensed, bonded and insured company, but if you need additional insurance there may be an up charge for that.

Vehicle Access:  Our work fleet consists of vans and flatbed with vehicle heights of 6′ 8″.  If they do not have access to on site contractor parking,  please work with our salesman to determine the nearest parking.

Hours of Operation:  Jobs are quoted out during our regular scheduled working hours which are 7:00-3:30.  If you require installation outside these hours, there may be overtime charges.

Power:  Most installations require the use of one electrical outlet during the course of installation.  Please help our salesman establish the nearest one.

Bathrooms:  In the event that there is a restroom available please inform our salesman.

Cheesecake Factory Click to view gallery
Salon Bobbi & Guy Click to view gallery
Buca Di Beppo Click to view gallery
Aafes Click to view gallery
Tropical J's Click to view gallery
Express Mens Ala Moana Click to view gallery
Express Ala Moana Click to view gallery
Jamba Juice Click to view gallery
Sheraton Poipu Click to view gallery
Happys at the Hale Koa Click to view gallery
Hawaii Energy Connection Click to view gallery
Cafe Lani Click to view gallery
Adidas Click to view gallery
Eradication Click to view gallery
Gyu Kaku Click to view gallery
Cookie Corner Click to view gallery
Eco Town Click to view gallery
Kalapaki Grill Click to view gallery
Nimitz Business Center Click to view gallery
SafeWay Click to view gallery
Ruth's Chris Steakhouse Click to view gallery
Reliable Click to view gallery
Ralph Lauren Click to view gallery
Pali Momi Click to view gallery
Pacific Guardian Center Click to view gallery
Open Door Click to view gallery
New Hope Click to view gallery
Moncler Click to view gallery
Mid Pac Country Club Click to view gallery
MEI Click to view gallery
Marriott Click to view gallery
Marina Inn Click to view gallery
Marina Front Cafe Click to view gallery
Manai Hale Click to view gallery
KoKo Cafe Waikiki Click to view gallery
Kapiolani Bel Aire Click to view gallery
Jamba Juice Click to view gallery
Il Gelato Click to view gallery
Ihop Click to view gallery
HSMS Click to view gallery
Honolulu Cookie Company Click to view gallery
Goodwill Click to view gallery
Genki 1 Click to view gallery
Express Men Click to view gallery
Eggs n Things Click to view gallery
Douglas Emmet Click to view gallery
Dollar awning Click to view gallery
Dole Cannary Click to view gallery
Chanel Click to view gallery
Bibas at the Hale Koa Click to view gallery
Ben Bridge Click to view gallery
Ben & Jerry's Click to view gallery
Atrium Click to view gallery
Atlantis Click to view gallery
Aston Waikiki Click to view gallery
Aqua Bamboo and Spa Click to view gallery
American Savings Beretania Click to view gallery
Coconut Waikiki Click to view gallery

Awning Spec

Download the Awning Size, Style and Valance Reference guide.  

Download >>

 

Fabrics – Acyrlic Weaves

Sunbrella Firesist

Download the Sunbrella Firesist fabric binder. This PDF is only for the solid colors that Sunbrella offers.

Download >>

 

Fabrics – Vinyls

Precontraint 502

Download the Serge Ferrari – PreContraint 502 fabric binder

Download >>

Weblon

Download the Weblon fabric binder.

Download >>

Weathertyte

Download the Weathertyte fabric binder.

Download >>

Patio 500

Download the Patio 500 fabric binder

Download >>

TMI

Download the TMI value vinyl fabric binder

Download >>

 

Valance and Binding

Valance & Binding

Download the Valance style sheet and the binding color reference card

Download >>

 

Frame Colors

PPG Color Selector

Download the Pittsburgh Paints color selector cardr

Download >>

 

Steel Info

Gatorshield Steel Binder

Download the Gatorshield Steel product binder

Download >>

 

Tenara Thread Info

Tenara Thread

Download the Tenara Thread warranty

Download >>